High-performance turning with the CCGW insert
The PCD-Insert - CCGW ...-1N RTD10 is a highly specialized solution for high-speed aluminum turning. The cutting material PCD (Polycrystalline diamond) is a synthetically produced, extremely hard, intergrown mass of randomly oriented diamond particles in a metal matrix. This composition provides exceptional wear resistance.
ATTENTION! For abrasive materials such as aluminum with a high silicon content, brass and brass alloys, as well as brittle plastics and glass-fiber reinforced materials, you need the CCGW insert.
ATTENTION! For aluminum with a low silicon content and soft materials with long chip formation, you need the CCGT insert with a positive rake angle.
Technical data
- Shape: CCGW
- Processing: High Speed Alu Turning
- Workpiece Material: Aluminum, NF-Materials
- Grade: RTD10 (Polycrystalline diamond for high-speed machining of aluminum up to 12% Si, non-ferrous metals and plastic)
- Packaging unit: 2 Pc.
| Shape |
CCGW |
| Processing |
High Speed Alu Turning
|
| Workpiece Material |
Aluminum, NF-Materials |
| Grade |
RTD10: Polycrystalline diamond for high-speed machining of aluminum up to 12% Si, non-ferrous metals and plastic |
| Packaging unit |
2 Pc. |
Dimensions of PCD-Insert - CCGW ...-1N RTD10
|
Item Nr. |
r |
L |
I.C |
S |
d |
| CCGW 060202-1N RTD10 |
1771581 |
0,2 |
2,5 |
6,35 |
2,38 |
2,8 |
| CCGW 060204-1N RTD10 |
1771582 |
0,4 |
2,5 |
6,35 |
2,38 |
2,8 |
| CCGW 09T302-1N RTD10 |
1771583 |
0,2 |
2,5 |
9,525 |
3,97 |
4,4 |
| CCGW 09T304-1N RTD10 |
1771584 |
0,4 |
2,5 |
9,525 |
3,97 |
4,4 |
| CCGW 09T308-1N RTD10 |
1771585 |
0,8 |
2,5 |
9,525 |
3,97 |
4,4 |
Cutting data
| CUTTING SPEED |
| Alu Si<=9% |
Alu Si>9% |
| Vc = 400-1000 m/min |
Vc = 400 m/min |
|
Ra µm |
| 0,2 |
0,4 |
0,8 |
1,6 |
3,2 |
6,4 |
| Feed f(mm/rev)≤ |
| Radius 0,2 mm |
0,028 |
0,040 |
0,057 |
0,080 |
0,113 |
0,160 |
| Radius 0,4 mm |
0,040 |
0,057 |
0,080 |
0,113 |
0,160 |
0,226 |
| Radius 0,8 mm |
0,057 |
0,080 |
0,113 |
0,160 |
0,226 |
0,320 |
Applications
The CCGW execution of this PCD insert opens up flexible application possibilities in industrial machining. It is primarily designed for the high-speed turning of aluminum alloys with a silicon content of up to 12 percent. Additionally, the tool proves its worth when machining non-ferrous metals like brass and various abrasive materials. For the turning of brittle plastics and glass-fiber reinforced materials, the insert supports efficient workflows and ensures reliable results.
Special features
The RTD10 grade convinces with its uncompromising focus on demanding cutting conditions. The randomly oriented diamond structure within the metal matrix creates excellent conditions for handling highly abrasive contours, where conventional cutting materials quickly wear out. Because the product is consistently tailored to professional requirements, its supply in a 2-piece packaging unit ensures a smooth changeover in daily production. Please strictly observe the material guidelines and warnings to fully exploit the advantages of the CCGW geometry.
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