Error!

High-performance VBGW ...-1N RTD10 PCD-Insert

The VBGW ...-1N RTD10 PCD-Insert is a specialized machining solution for the demanding turning of non-ferrous metals. Polycrystalline diamond (PCD) is a synthetically produced, extremely hard, intergrown mass of randomly oriented diamond particles in a metal matrix. This property gives the tool excellent wear resistance during high-speed aluminum turning. Important note on geometry selection: For abrasive materials such as aluminum with a high silicon content, brass and brass alloys as well as brittle plastics and glass-fiber reinforced materials, you need this VBGW turning insert. However, for aluminum with a low silicon content and soft materials with long chip formation, the VBGT turning insert with a positive rake angle is required.

Technical data

Plate Shape VBGW
Processing High Speed Alu Turning
Material Aluminum, NF-Materials
Coating RTD10: Polycrystalline diamond for high-speed machining of aluminum up to 12% Si, non-ferrous metals and plastic
Packaging unit 2 Pc.
  • Cutting material: PCD (Polycrystalline Diamond)
  • Available versions: 3 variants (corner radii 0.2 mm, 0.4 mm and 0.8 mm)

Dimensions of VBGW ...-1N RTD10 PCD-Insert

Art. Nr.  r L I.C S d
VBGW 160402-1N RTD10 1771541 0,2 2,5 9,525 4,76 4,4
VBGW 160404-1N RTD10 1771542 0,4 2,5 9,525 4,76 4,4
VBGW 160408-1N RTD10 1771543 0,8 2,5 9,525 4,76 4,4

Cutting data

CUTTING SPEED
Alu Si<=9% Alu Si>9%
Vc = 400-1000 m/min Vc = 400 m/min


Ra µm
0,2 0,4 0,8 1,6 3,2 6,4
Feed f(mm/rev)≤
Radius 0,2 mm 0,028 0,040 0,057 0,080 0,113 0,160
Radius 0,4 mm 0,040 0,057 0,080 0,113 0,160 0,226
Radius 0,8 mm 0,057 0,080 0,113 0,160 0,226 0,320

Applications

The VBGW ...-1N RTD10 PCD-Insert is primarily designed for high-speed aluminum turning. Thanks to its wear-resistant PCD cutting edge, it delivers precise results when machining aluminum alloys with a silicon content of up to 12%. This tool also represents a reliable solution for professional users when machining non-ferrous metals, brass, brittle plastics and fiber-reinforced materials.

Special features

The extremely hard PCD structure creates good conditions for high dimensional accuracy in demanding machining tasks. The wear-resistant design of the VBGW geometry supports efficient workflows, especially when machining abrasive materials, and opens up flexible application possibilities in industrial manufacturing. The product is supplied in a practical packaging unit of two pieces.

1771541

Compatible products

8 other products in the same category: