High-performance VBGW ...-1N RTD10 PCD-Insert
The VBGW ...-1N RTD10 PCD-Insert is a specialized machining solution for the demanding turning of non-ferrous metals. Polycrystalline diamond (PCD) is a synthetically produced, extremely hard, intergrown mass of randomly oriented diamond particles in a metal matrix. This property gives the tool excellent wear resistance during high-speed aluminum turning. Important note on geometry selection: For abrasive materials such as aluminum with a high silicon content, brass and brass alloys as well as brittle plastics and glass-fiber reinforced materials, you need this VBGW turning insert. However, for aluminum with a low silicon content and soft materials with long chip formation, the VBGT turning insert with a positive rake angle is required.
Technical data
| Plate Shape |
VBGW |
| Processing |
High Speed Alu Turning
|
| Material |
Aluminum, NF-Materials |
| Coating |
RTD10: Polycrystalline diamond for high-speed machining of aluminum up to 12% Si, non-ferrous metals and plastic |
| Packaging unit |
2 Pc. |
- Cutting material: PCD (Polycrystalline Diamond)
- Available versions: 3 variants (corner radii 0.2 mm, 0.4 mm and 0.8 mm)
Dimensions of VBGW ...-1N RTD10 PCD-Insert
|
Art. Nr. |
r |
L |
I.C |
S |
d |
| VBGW 160402-1N RTD10 |
1771541 |
0,2 |
2,5 |
9,525 |
4,76 |
4,4 |
| VBGW 160404-1N RTD10 |
1771542 |
0,4 |
2,5 |
9,525 |
4,76 |
4,4 |
| VBGW 160408-1N RTD10 |
1771543 |
0,8 |
2,5 |
9,525 |
4,76 |
4,4 |
Cutting data
| CUTTING SPEED |
| Alu Si<=9% |
Alu Si>9% |
| Vc = 400-1000 m/min |
Vc = 400 m/min |
|
Ra µm |
| 0,2 |
0,4 |
0,8 |
1,6 |
3,2 |
6,4 |
| Feed f(mm/rev)≤ |
| Radius 0,2 mm |
0,028 |
0,040 |
0,057 |
0,080 |
0,113 |
0,160 |
| Radius 0,4 mm |
0,040 |
0,057 |
0,080 |
0,113 |
0,160 |
0,226 |
| Radius 0,8 mm |
0,057 |
0,080 |
0,113 |
0,160 |
0,226 |
0,320 |
Applications
The VBGW ...-1N RTD10 PCD-Insert is primarily designed for high-speed aluminum turning. Thanks to its wear-resistant PCD cutting edge, it delivers precise results when machining aluminum alloys with a silicon content of up to 12%. This tool also represents a reliable solution for professional users when machining non-ferrous metals, brass, brittle plastics and fiber-reinforced materials.
Special features
The extremely hard PCD structure creates good conditions for high dimensional accuracy in demanding machining tasks. The wear-resistant design of the VBGW geometry supports efficient workflows, especially when machining abrasive materials, and opens up flexible application possibilities in industrial manufacturing. The product is supplied in a practical packaging unit of two pieces.