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PCD Insert CCGT ...-1N RTD10 for High-Speed Machining

The PCD insert CCGT ...-1N RTD10 is engineered for the demanding machining of aluminum and non-ferrous metals. Polycrystalline diamond (PCD) is a synthetically produced, extremely hard, intergrown mass of randomly oriented diamond particles in a metal matrix. This provides excellent conditions for high-speed turning of aluminum with up to 12% silicon content as well as various plastics. ATTENTION! For aluminum with a low silicon content and soft materials with long chip formation, you strictly need this CCGT insert with a positive rake angle. ATTENTION! For abrasive materials such as aluminum with a high silicon content, brass and brass alloys, as well as brittle plastics and glass-fiber reinforced materials, you need the CCGW insert instead.

Technical data

  • Shape: CCGT
  • Cutting material: PCD (Polycrystalline diamond)
  • Grade: RTD10
  • Processing: High-speed aluminum turning
  • Packaging unit: 2 pieces
Shape CCGT
Processing High Speed Alu Turning
Workpiece Material Aluminum, NF-Materials
Grade RTD10: Polycrystalline diamond for high-speed machining of aluminum up to 12% Si, non-ferrous metals and plastic 
Packaging unit 2 Pc.

Dimensions of PCD-Insert CCGT ...-1N RTD10

Item Nr.  r L I.C S d
CCGT 060202-1N RTD10 1771591 0,2 2,5 6,35 2,38 2,8
CCGT 060204-1N RTD10 1771592 0,4 2,5 6,35 2,38 2,8
CCGT 09T302-1N RTD10 1771593 0,2 2,5 9,525 3,97 4,4
CCGT 09T304-1N RTD10 1771594 0,4 2,5 9,525 3,97 4,4
CCGT 09T308-1N RTD10 1771595 0,8 2,5 9,525 3,97 4,4

Cutting data

CUTTING SPEED
Alu Si<=9% Alu Si>9%
Vc = 400-1000 m/min Vc = 400 m/min


Ra µm
0,2 0,4 0,8 1,6 3,2 6,4
Feed f(mm/rev)≤
Radius 0,2 mm 0,028 0,040 0,057 0,080 0,113 0,160
Radius 0,4 mm 0,040 0,057 0,080 0,113 0,160 0,226
Radius 0,8 mm 0,057 0,080 0,113 0,160 0,226 0,320

Applications

This high-precision indexable insert is a professional choice for high-speed turning tasks where precise surface qualities are required. It is ideally suited for machining aluminum alloys (up to 12% Si), non-ferrous metals, and plastics. Thanks to its well-designed geometry featuring a positive rake angle, it supports efficient workflows when cutting softer materials that tend to form long chips during the turning process.

Special features

The insert convinces with its polycrystalline diamond cutting material, which offers extreme hardness and outstanding wear resistance in demanding industrial environments. It is specifically designed to optimize chip evacuation in aluminum applications and ensures a reliable machining process. The strict differentiation between CCGT (for low silicon content) and CCGW (for highly abrasive materials) highlights the specialized and uncompromising nature of this tooling solution.

1771591

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