PCD Insert CCGT ...-1N RTD10 for High-Speed Machining
The PCD insert CCGT ...-1N RTD10 is engineered for the demanding machining of aluminum and non-ferrous metals. Polycrystalline diamond (PCD) is a synthetically produced, extremely hard, intergrown mass of randomly oriented diamond particles in a metal matrix. This provides excellent conditions for high-speed turning of aluminum with up to 12% silicon content as well as various plastics. ATTENTION! For aluminum with a low silicon content and soft materials with long chip formation, you strictly need this CCGT insert with a positive rake angle. ATTENTION! For abrasive materials such as aluminum with a high silicon content, brass and brass alloys, as well as brittle plastics and glass-fiber reinforced materials, you need the CCGW insert instead.
Technical data
- Shape: CCGT
- Cutting material: PCD (Polycrystalline diamond)
- Grade: RTD10
- Processing: High-speed aluminum turning
- Packaging unit: 2 pieces
| Shape |
CCGT |
| Processing |
High Speed Alu Turning
|
| Workpiece Material |
Aluminum, NF-Materials |
| Grade |
RTD10: Polycrystalline diamond for high-speed machining of aluminum up to 12% Si, non-ferrous metals and plastic |
| Packaging unit |
2 Pc. |
Dimensions of PCD-Insert CCGT ...-1N RTD10
|
Item Nr. |
r |
L |
I.C |
S |
d |
| CCGT 060202-1N RTD10 |
1771591 |
0,2 |
2,5 |
6,35 |
2,38 |
2,8 |
| CCGT 060204-1N RTD10 |
1771592 |
0,4 |
2,5 |
6,35 |
2,38 |
2,8 |
| CCGT 09T302-1N RTD10 |
1771593 |
0,2 |
2,5 |
9,525 |
3,97 |
4,4 |
| CCGT 09T304-1N RTD10 |
1771594 |
0,4 |
2,5 |
9,525 |
3,97 |
4,4 |
| CCGT 09T308-1N RTD10 |
1771595 |
0,8 |
2,5 |
9,525 |
3,97 |
4,4 |
Cutting data
| CUTTING SPEED |
| Alu Si<=9% |
Alu Si>9% |
| Vc = 400-1000 m/min |
Vc = 400 m/min |
|
Ra µm |
| 0,2 |
0,4 |
0,8 |
1,6 |
3,2 |
6,4 |
| Feed f(mm/rev)≤ |
| Radius 0,2 mm |
0,028 |
0,040 |
0,057 |
0,080 |
0,113 |
0,160 |
| Radius 0,4 mm |
0,040 |
0,057 |
0,080 |
0,113 |
0,160 |
0,226 |
| Radius 0,8 mm |
0,057 |
0,080 |
0,113 |
0,160 |
0,226 |
0,320 |
Applications
This high-precision indexable insert is a professional choice for high-speed turning tasks where precise surface qualities are required. It is ideally suited for machining aluminum alloys (up to 12% Si), non-ferrous metals, and plastics. Thanks to its well-designed geometry featuring a positive rake angle, it supports efficient workflows when cutting softer materials that tend to form long chips during the turning process.
Special features
The insert convinces with its polycrystalline diamond cutting material, which offers extreme hardness and outstanding wear resistance in demanding industrial environments. It is specifically designed to optimize chip evacuation in aluminum applications and ensures a reliable machining process. The strict differentiation between CCGT (for low silicon content) and CCGW (for highly abrasive materials) highlights the specialized and uncompromising nature of this tooling solution.